On March 28, in the production workshop of Hubei Dazhihui New Materials Co., LTD., located in the management area of Longganhu, the big data display displays the operation status, production variety, output and other information of each loom. In the huge workshop, the automatic handling machine transfers the finished grey cloth to the designated area, and only a few workers can control the button to operate the entire production line. Digital transformation allows the company to network each process equipment, realize the whole process equipment data collection, enterprise managers can monitor the production status in real time.
The textile and clothing industry is the head industry of Longgan Lake. In recent years, textile enterprises in this area have carried out intensive technological transformation and upgrading. A total of 55 technological transformation projects have been implemented and completed, with a total investment of 3 billion yuan, among which over 800 million yuan has been invested in equipment to promote machine replacement and equipment core replacement in traditional industries such as textile, and vigorously promote digital intelligent production and application. Following the market orientation, a number of enterprises have eliminated backward equipment, and adopted advanced equipment such as Japan's Tsutakuma wide-width loom, Switzerland's Rida automatic spinning cup spinning machine, collective doffing spinning machine, automatic baling machine, automatic handling machine, and coarse-fine winding machine to extend the cotton spinning and weaving industry chain, and accelerate the development to the direction of high value-added industry.
In Hubei Zhuoer Xuelong intelligent textile workshop, all kinds of machines run at a rapid speed. Workers only need to gently click in the display control center, and bags of cotton are transformed into a tube of high-quality cotton yarn after the procedures of cleaning, carding, baling and winding.
"We according to the market demand, eliminated all backward equipment, investment of more than 40 million yuan technical reform and expansion, the purchase of advanced equipment in Germany, product quality from 32 yarn to 60 yarn above, product quality significantly improved, from 30 million ingot increased to 50 million ingot, output value is expected to achieve 250 million yuan this year." Hubei Zhuoer Xuelong Textile Company manager Zhang Shengjun said.
Hubei Zhuoer Xuelong Textile Company through technical upgrading, staff work intensity greatly reduced, safety factor, environmental index greatly improved, labor reduced by about 30%, production increased by more than 20%, alleviating the problem of enterprise labor, product quality to a new level, enterprise profitability increased significantly, product demand exceeds supply.
At the same time, the district vigorously implemented the industrial doubling plan, highlighting the recruitment of large and strong, supporting the strong, relying on large joint strong, to build ten billion textile industry as the first industry. There are 72 textile enterprises of all kinds in the region, including 44 enterprises above the scale, gathering more than 20 leading enterprises in the industry such as Xia Ke non-dyeing color spinning, Shuangxun, Feng silk, Guo Long, Zhongzhe Hui, with a spinning capacity of 500,000 ingot, 15,000 sets of looms, industrial workers nearly 10,000, with an annual output of 60,000 tons of all kinds of yarn, chemical fiber filament fabric and printing fabric 1 billion meters.